Abstract:
Rich in bioactive substances with anti-inflammatory and antioxidative qualities,
cocoa (Theobroma cacao L.) is an essential plantation crop and export commodity.
As a sustainable substitute for soft drinks, cocoa wine can be made from the byproducts of cocoa processing, such as mucilage, a nutrient-rich pulp that surrounds
the beans. By employing bubble implosion, hydrodynamic cavitation (HC) a new
green technology, was used to speed up wine ageing and cause notable
physicochemical changes. Hence this study is proposed to develop a suitable
equipment system for small scale accelerated ageing effects on the cocoa mucilage
wine. The study mainly concentrated on the development of a hydrodynamic
cavitation reactor system for the accelerated ageing of cocoa mucilage wine. The
system includes a storage tank, a pump system, various cavitation elements with
different geometries, a digital flow meter, pressure gauges and a piping assembly.
Its operation relies on the cavitation effect, which is induced in the fluid flowing
through a closed pipe at varying operating pressures. The accelerated aging of cocoa
mucilage wine is performed by the combined action of temperature and pressure
generated inside the cavitation element. In this study, three different process
parameters with three levels were selected for the accelerated ageing of cocoa
mucilage wine viz. process pressure (3,3.5 and 4 bar), time of flow (30,45 and 60
mins) and type of cavitation element such as slit venturi, elliptical venturi and
orifice were optimised using central composite design combined with response
surface methodology. The optimized process parameters obtained for
hydrodynamic cavitation were process pressure (3.26 bar) and time of flow
(47.6991 mins) in the slit venturi. Characteristic study of accelerated aged cocoa
mucilage wine, conventionally aged wine and untreated wine were carried out to
obtain the quality as well as the proximate composition. Various quality parameters
like TPC, ascorbic acid, antioxidant activity, reducing sugar content, pH, TSS,
colour etc. were determined for all the three wines. Sensory evaluation revealed that
the optimized HC-treated wine attained the highest overall acceptability score in
comparison to the conventionally aged and fresh wine samples. The production cost
of one liter of accelerated aged cocoa mucilage wine using HC treatment was
estimated at ₹227.105/-. The developed HC reactor system was economically
feasible and commercially exploited. The developed hydrodynamic cavitation
reactor system was highly efficient and feasible.
